Face mask shortages have sparked creative solutions. Will they work?

As COVID-19 sweeps across the United States, hospitals are running
out of masks, gowns and eye protection. New supplies aren’t being made fast
enough to keep up with demand, and stockpiles seem insufficient.

“There is no bailout,” says David Witt, an infectious
disease specialist and epidemiologist at Kaiser Permanente Oakland Medical
Center in California. “There is no military supply. There is no national
stockpile that will suffice. It’s not coming from another country in aid.” 

Mask-making company 3M is ramping
production, and other companies, including Ford,
are pitching in. But these efforts will take time. Meanwhile, carpenters,
clothing companies and local sewing circles are stepping up to help.
Crowdsourcing efforts such as #getmePPE and the 100 Million Mask Challenge
are seeking to fill supply gaps in face masks, goggles and other personal
protective equipment, or PPE.

An editorial published March 20 in JAMA requested creative ideas.
Proposals have flooded in with predominant themes emerging on how to reuse the face
masks called N95s, thick, tight-fitting masks that can block tiny virus
particles, and how to make alternatives to commercial ones. The innovation on
display convinced surgeon Ed Livingston, a coauthor of the editorial and an
editor at JAMA, that “this is the
biomedical engineering community’s Apollo 13 moment.”

In this fast-moving emergency, it’s unclear which homespun
efforts will help the most. Here’s what we know, and don’t know, about how to
best conserve the PPE that we have and how to make more.

Make supplies last longer

Hospitals are asking for donations from anyone who might have PPE on hand, including construction workers, dentists and spa workers. Wearing a single mask for multiple patients is “something that we would normally never do,” Witt says.

Though that practice is not ideal, it might not be terrible.
Masks don’t necessarily pick up a lot of contamination, a small study finds. Researchers
in Singapore swabbed N95 face masks, goggles and shoes of 30 health care
workers as they exited rooms of 15 patients with COVID-19. No
viral genetic material was detected
, the researchers report March 26 in Infection Control & Hospital
, suggesting that extended use of masks and goggles might work,
in certain conditions. The study might have missed some virus on masks due to
the limited way researchers tested the masks. And the patients were in
isolation rooms with 12 air exchanges per hour. Conditions differ at other
health care facilities.

Assuming reused masks are bound to get some level of contamination,
others have been exploring how to best disinfect masks. Time is a powerful
disinfectant; infectivity of SARS-CoV-2, the virus responsible for the COVID-19
illness, plummets
after two to three days on hard surfaces. The virus lasts even
less time
on other surfaces (SN:
). Some researchers have recommended rotating through a series of
masks, so that worn masks can “rest” and passively become virus-free again.

Other suggestions include heat, chemical disinfectants and
ultraviolet light. At the University of Nebraska Medical Center, health care
workers hang
up strings of used masks
in a room with two UV light towers. After a
treatment of about five minutes, the masks are ready to be used again. The
approach is experimental, and it’s not clear whether multiple rounds of UV light
damages the masks.

Health care worker wearing PPE
SARS-CoV-2, the virus that causes COVID-19, infects people through the eyes, nose and mouth. Face shields, goggles, gloves and gowns protect health care workers.Sturti/E+/Getty Images plus

Make masks at home

The U.S. Centers for Disease Control and Prevention’s new crisis
guidelines to health care workers says that where no face masks are available,
homemade masks, made of bandannas or scarves, for instance, can
be used as a last resort
how desperate they are, that they said that,” Livingston says.

Cloth masks aren’t ideal. A 2015 study of over 1,000
healthcare workers in Hanoi, Vietnam, found that those who were assigned to
wear cloth masks were more
likely to get a respiratory virus
than those who wore medical masks, made
of thick fibers that catch a range of particles. That study appeared in BMJ Open.

Still, homemade cloth masks are better than nothing. “Is it
as good as [masks from] medical grade, quality-controlled, assured storage,
temperature-controlled warehouse? Probably not,” Witt says. “Is it good enough?
Absolutely.” A 2008 study of homemade cloth masks worn by members of the
general public, published in PLOS ONE,
backs that up, finding that though imperfect, homemade masks can offer
some protection
against viral particles.

The mask needs to strike a balance between filtering
capabilities and breathability. Some materials, such as vacuum bags, are better
at filtering than others, a 2013 study in Disaster
Medicine and Public Health
suggests. But vacuum bags are hard to breathe through. Cotton T-shirts
offer a breathable fabric that filtered microorganisms roughly
half as well
as a surgical masks in those experiments.  

Other work-arounds focus on 3-D printing, which can churn
out hard, clear face shields that protect health care workers’ eyes and possibly
extend the life of face masks. That’s what the Qualcomm Institute at the
University of California, San Diego is attempting to do. “Improvised visors
with some 3D-printed parts seem the most feasible,” say engineer Ramesh Rao,
the institute’s director.

Get creative

In response to the JAMA
editorial’s call for ideas, several health care workers suggested scuba masks.
They’re durable enough to be sterilized, they protect the eyes, nose and mouth,
and best of all, they channel air through a small tube that a filter can be
placed in. “Why not?” Livingston says. “It makes sense.”

Livingston and colleagues are digging through the ideas, talking with experts and hoping to update people with guidance soon. But for now, “I don’t think anyone can say what’s right or wrong,” he says. “People need to do their best.”

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